Hughes 2500 Die Bonder Upgrade
JPriseHughes2550 Die Bonder
8815 SW Oxbow Ter., Beaverton, Ore 97008
Phone: 503-807-2460, 503-522-3703
Purpose of Upgrade
You will like the 2500 because it sets up quickly and runs flexibly.
Now, have that and more, with modern, serviceable vision/motor control system.
Purpose of Upgrade
Higher resolution cameras
Easy program creation
Easy program operation
Software driven calibration produces:
Programs portable across machines
1.1 Higher resolution cameras:
Inspecting daub placement
1.2 Higher resolution cameras:
Inspecting die placement
1.3 Higher resolution cameras:
Die pick vision
2.1 Easy program creation:
Create a program all at once.
But, any portion can be added later.
And any portion can be edited later.
The following slides show parts of that activity.
2.2 Easy program creation:
Adding new step
2.3 Easy program creation:
Adding new step (vision)
Editing Step Data
2.4 Easy program creation:
Adding new die set (control)
2.5 Easy program creation:
Editing die set variables
2.6 Easy program creation:
Inserting new placement
2.7 Easy program creation:
Locating new placement
2.8 Easy program creation:
Editing placement variables
2.9 Easy program creation:
Adding part for die set
2.10 Easy program creation:
Adding die image for die set
3.1 Easy program operation:
Once the fiducial locations are found, then any daub or die placement may be chosen for a single step, or the point from which to do the rest of the program.
For example, if you don't have the parts for DieSet_12 today, skip it and do it alone, tomorrow.
3.2 Easy program operation:
Skip any mix of die sets or any substates.
3.3 Easy program operation:
Run whole program
3.4 Easy program operation:
Run single step
3.5 Easy program operation:
Run from selected point
3.6 Easy program operation:
Jump to any DieSet, Step, DiePlacement
Make any AcceptablePart “selected”
4.1 Software driven calibration:
The two cameras have a wide zoom range that allows seeing 240mils by 180mils and zooming in to see 10-mil parts clearly.
This feature is used for auto-picking die, and for close inspection of placements.
4.2 Software driven calibration:
5.1 Programs portable across machines
In order for pictures to be valid from machine to machine, the cameras are calibrated to +/- 2% zoom, 1 degree rotation, and location accuracy of better than 1 mil.
In order for the table locations to be portable across machines, the table is calibrated using the vision system.
A.1 Direct access to machine controller
The various independent axes of the controllers are all reachable in special menus for the lowest-level debug.
A.2 Motor Setup and Control Panel (test/diagnostics)
A.3 Camera Motor Control
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